the new technology of oxyhydrogen flame generator for welding electric motor magnet wire

Background

Chinese environmental protection and fire protection departments have put forward the high standard of environmental protection and production safety for the motor mass production. With the goal of high efficiency and energy saving of motor, motor manufacturers and motor repair manufacturers are seeking new welding technology of safety, energy saving and environmental protection for motor enameled wire welding.

The traditional enameled wire welding technology is mainly the mixture of gas cylinder(liquefied gas,propane,acetylene) and oxygen cylinder. The kind of hydrocarbon flame has some defects.
Traditional gas cylinder welding machine.

1.The flame temperature of gas cylinder welding is relatively low, which is easy to cause the phenomenon of poor welding and desoldering, and affects the product quality.
2.The flame is diffuse,which is easy to cause the nearby enameled wire to be unpainted and poor insulation.
3.The combustion of hydrocarbon flame produces toxic gases such as CO,CO2,NOX etc, which is not eco-friendly to the environment and is harmful to the workers in good health.
4.The gas cylinders take some time to be carried and stored. In case of untimely gas cylinders supply,the normal production will be seriously affected.
5.The welding method is single, and the flame size needs to be adjusted repeatedly, so the qualification rate cannot be guaranteed.

Oxyhydrogen flame welding machine for electric motor magnet wire

Oxyhydrogen flame welding machine is also called water gas welding machine. H2 and O2 are electrolyzed from water. Hydrogen is used as fuel and oxygen is used as combustion with the best burning rate of 2:1. The mixture of hho gas is through the oxyhydrogen flame torch to form oxyhydrogen flame by ignition. The enameled wire can be quickly and automatically depainted for welding.

Oxyhydrogen flame features

Oxyhydrogen flame generator produce gas on demand without gas storage. It only consume some electricity and water, and produce water vapor after combustion but no carbon emission. Oxyhydrogen flame for enamelled copper wire automatically burn the enamel paint. Do not need to strip the enamel wire,so that it improve the working efficiently.
The oxyhydrogen flame welding spot is firm. The welding qualification rate is over 99%, and the product quality is improved.

oxyhydrogen welding electric motor magnet wire

What is the new technology of oxyhydrogen flame generator for welding electric motor magnet wire?
1.Intelligent animated display panel
Chinese and English broadcast the machine’s working state, and provide self-checking solution.
The equipment can self-checking itself in standby state, and the one key can start and stop gas production immediately. The navigation operating system is simple and fast to use it.

2.Pressure resistance and explosion-proof and leakage-proof integrated electrolysis cell
The electrolyte liquid and hho gas have strong permeability. We self produce and own the patent of integrated electrolysis cell. The fully sealed and non-pump electrolyzer cell can minimize the occurrence of leakage. The electrode plate is made of titanium alloy. The machine’s can works 8-10 years and gas production will not be reduced.

3.Seven anti-backfire system
When the equipment self check the backfire,it will automatically stop work and don’s produce gas.
The system is with seven anti-backfire system including:
1.the flame gun with flame arrestor
2.The electronic flame arrestor is installed on the gas pipe.
3.Built-in flame arrestor in the machine.
4.The one way valve is in the machine.
5.The machine is with relief valve system.
6.Micro-computer control system can self check the anti-backfire system and make the machine automatically stop gas production.
7.The electronic flame arrester device automatically stop gas production after backfire occurs.It can self-protect the system without the risks.

Okay Energy can provide customized centralized gas supply scheme for automatic production line. Our oxyhydrogen flame welding machine have been widely used in mass electric motor production and repair for technology update,which achieves obvious results in energy saving,efficiency improvement and products quality improvement.